Foam and Wax Injection Solutions
Background and Issues: With the technological advancement of the automotive manufacturing industry and the upgrading of user demands, the application of wax injection and foam processes has become a continuous pursuit of durability (corrosion resistance), comfort (sealing, sound insulation), and safety (structural reinforcement) in automotive production. These two processes have become indispensable links in modern automotive manufacturing, directly affecting vehicle quality and competitiveness.
Core Solution and Principle: This solution adopts deep integration based on automated control systems and precise metering equipment. The metering control system features closed-loop correction function and PID precise regulation, achieving accurate metering of wax injection and foam tools to reduce material waste and improve automated production efficiency. Meanwhile, a human-machine interface operating system is used to dynamically monitor all equipment status, modify process parameters online, and perform visual operation of event logs.
Core Innovation Points/Advantages:
Innovative Integration: Modular product integration solutions with modular design, enabling customized semi-automatic spraying and robot fully automatic spraying solutions.
High Precision Detection: The wax injection metering control system achieves a metering accuracy of ±5%, while the foam metering system achieves a metering accuracy of ±1%.
Key Performance/Effect: The solution has been verified on wax and foam production lines of automobile manufacturers such as BMW and Changan, improving automation rate, reducing false alarm downtime by 95%, and saving annual quality inspection costs by more than one million yuan.
Application Scenarios and Value: Applicable to high-demand scenarios in automotive production manufacturing (passenger cars, commercial vehicles, new energy vehicles, and auto parts) for corrosion resistance, sealing, sound insulation, and structural reinforcement. It significantly improves product quality, reduces production costs, and ensures efficient operation of production lines.
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