New Energy
Background and Issues: Currently, China is new energy industry is developing at a high speed, with continuous breakthroughs in battery technology, giving rise to leading enterprises such as CATL, CRRC Envision AESC, and AVIC Lithium Power. In battery manufacturing, key processes such as cell splicing, module assembly, and thermal insulation all rely on high-precision bonding technology, while often requiring quality assurance measures such as glue path detection. Traditional manual operations can no longer meet the requirements of efficiency, consistency, and reliability.
Core Solution and Principle: This system takes six-axis industrial robots as the core, integrated with process equipment such as glue guns, pressure regulators, and quantitative cylinders, to achieve full automation of bonding processes in battery manufacturing such as cell thermal insulation and module bonding. The robot precisely controls the path of the glue gun, the process system real-time adjusts the glue output parameters, and through communication with the robot controller or external PLC, completes the start/stop of the glue gun and precise flow control, significantly improving bonding quality and production efficiency.
Core Innovation Points/Advantages:
• Technical Integration and Full-Link Domestication: Drawing on years of industry experience, HIRUN has built independent bonding process standards and product systems, launching a full range of domestic products including 3D glue guns, quantitative cylinders, pressure control systems, and cable bundles, achieving autonomous controllability from core components to complete solutions;
• Full Lifecycle Service: Covers one-stop services from R&D testing, product manufacturing, project integration to operation and maintenance after-sales, providing customers with continuous and reliable bonding application support.
Application Scenarios and Value:
Cell and Housing Sealing: Applied to continuous gluing on the edge of housing such as blade batteries, improving sealing reliability;
Enclosure Weld Seam Sealing: For aluminum alloy enclosure weld seam reinforcement of 4680 battery packs, enhancing structural durability;
Cell Stacking Fixation: Supports structural adhesive dotting between cylindrical/square cells in CTP technology, achieving efficient bonding;
Thermal Conductive Adhesive Filling: Suitable for precise filling of thermal conductive silicone grease in gaps between liquid cooling plates and modules, optimizing thermal management performance.
-
Adhesive Application and Sealing Sol…Background and Issues: Global competition in the automo…
-
Foam and Wax Injection SolutionsBackground and Issues: With the technological advanceme…
-
Assembly Adhesive Application Soluti…Background and Issues: In automotive assembly workshops…
-
Welding Glueing SolutionBackground and Issues: In automotive welding processes,…
